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Pouch packaging - versatile and efficient

Packaging products in pouches is one of the most versatile and efficient packaging methods. Pouch packaging protects products, ensures an attractive presentation and offers practical handling. Whether food, cosmetics, chemicals or industrial products - pouches are indispensable in many industries. In this article, we present common processes, areas of application and advantages of pouch packaging.

Bag packaging process

Manual packaging
Products are filled into bags by hand, which are then sealed (e.g. by clamping, zipping or heat-sealing).

Areas of application

  • Small series or handmade products
  • Companies with low packaging volumes

Advantages

  • Inexpensive to purchase
  • Flexible for a wide range of bag types and sizes
  • Ideal for individual or changing product sizes

Semi-automatic packaging
Semi-automatic machines fill and seal bags while an operator monitors and controls the process.

Areas of application

  • Average production volumes
  • Products with standardized dimensions and weights

Advantages

  • Increased speed and efficiency
  • Consistent packaging quality
  • Less physical strain

Fully automatic packaging
Fully automatic pouch packaging machines take care of the entire process - from filling and sealing to labeling.

Areas of application

  • Large production volumes in the food, pharmaceutical and chemical industries
  • Standardized products such as powders, liquids or granulates

Advantages

  • Maximum efficiency and performance
  • Consistent packaging quality
  • Reduced material consumption thanks to precise control

Typical products in pouch packaging

Food

  • Dry foods such as rice, pasta, spices, coffee, tea or nuts
  • Liquid foods such as sauces, soups, oils or smoothies
  • Snacks and sweets such as potato chips, chocolate or sweets

 Cosmetics and care products

  • Shampoos, creams, face masks or liquid soaps
  • Ideal for sample packs or travel packs

Chemicals and cleaning agents

  • Powders, detergents, liquid detergents or fertilizers
  • Secure packaging with leak or moisture protection

Medical and pharmaceutical products

  • Disposable products such as gloves, masks or swabs
  • Medicines such as powders, tablets or liquids

Industrial applications

  • Small parts such as screws and nuts
  • Building materials such as sealants or resins

Advantages of pouch packaging

Protection and durability

  • Protection from moisture, dust, light and air
  • Extended shelf life, especially for food and sensitive products

Cost efficiency

  • Lower material consumption compared to rigid packaging
  • Space-saving design saves on transportation and storage costs

Environmental friendliness

  • Many bags are recyclable or biodegradable
  • Less packaging material thanks to thin but sturdy material

Versatility

  • Suitable for solids, liquids, powders and granulates
  • Customizable shapes, sizes and closure systems

Practical handling

  • Reclosable options such as zippers or adhesive strips
  • Simple dosing thanks to integrated opening mechanisms

Visual appeal

  • Bags offer large-scale printing options for an appealing design
  • Transparent windows allow a view of the product

Conclusion

Pouch packaging is a flexible, cost-effective and visually appealing solution for a wide range of products. Whether for food, cosmetics or industrial applications, pouches offer protection, practicality and versatility. Depending on the production volume and product requirements, manual, semi-automatic or fully automatic packaging solutions can be used.

Which products do you pack? How can we support you in the packaging process? Talk to us.

Into the bag - one, two, three...

BVS offers a wide range of pouch packaging machines and consumables for perfect packaging.

Packaging - As much as necessary,
as little as possible

BVS uses the NaturePak label for products that enable ecologically sound use, reduce CO2 emissions and generate less waste, regardless of the packaging material used.

Our strategy

  • Less packaging means less waste
  • Better protection through high quality
  • Packaging materials made from recycled raw materials or equivalent proportions
  • Economical packaging systems reduce material and energy consumption
  • Ecological customer solutions regardless of material
  • Objective information about different packaging materials

Packaging made from recycled paper

Paper pays off for people and the environment in the long term. It is even better to use paper with a high recycled content. Recycled paper optimizes water and energy consumption and thus protects the environment and climate by reducing waste. Recycled paper offers a wide range of added value for all users.

  • Protects the environment and reduces CO2 emissions
  • Saves energy and water
  • Less waste through optimal recycling

Plastic packaging with recycled content

Polyethylene films are increasingly being produced with a proportion of recycled material, which - as far as technically possible - is being continuously increased. They are the most modern and safest quality packaging for all branches of industry. Due to their low density and excellent physical and mechanical properties, PE films have major advantages over paper, cardboard, metal and glass.

  • Protects the environment and reduces CO2 emissions
  • Can be recycled again and again
  • Is a lightweight material with a high protective effect
  • Significantly reduces food waste when used in the food industry
  • Generates much less waste than glass, metal or paper

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